To companies within the process industries who want to maintain and increase their reputations, Hurll Nu-Way is the application partner that understands how necessary the right equipment Is for your business.
By adopting the right products to fit your applications, our highly qualified engineers will fabricate and ensure that the right solution is assembled to fit your individual and custom requirements.
See our most common applications below, along with key products and industry information.
Aeration is the core application for many water treatment processes for rivers, ponds, and wastewater treatment to aquaculture. By successfully keeping the water bodies clean, aeration helps to promote aerobic biodegradation of any organic pollutants by microbes that flourish when in aerated water.
An example of microscale aeration applications is seen in a fish tank or backyard pond cleaning device that circulates air within the water. Aeration is vital in larger bodies of water, particularly in wastewater treatment plans, because it helps reduce the amount of organic matter in the water. It is the preferred environmentally friendly application of wastewater treatment.
In recent years, the trend toward finding more innovative and more energy-efficient aeration solutions has gained more significant interest in the market. It is crucial to keep energy consumption at low levels and successfully produce efficient aeration.
Hurll Nu-Way offers a range of industry-leading equipment that helps to minimise energy consumption and optimise efficient aeration.
Need to reduce emissions and energy systems used for process heating while increasing productivity at an energy-intensive plant? Selecting a combustion system that will suit the requirements of an application? Our specialists are here to look at your processes and suggest the most efficient and cost-effective way to help reduce your energy bill.
We know the energy-saving techniques that will be effective and practical in operation and will suit each application, and those that will show the best ROI. We also offer a range of industrial burner systems for such purposes as heating applications as; heat treatments, furnaces, air heaters, aluminium melting furnaces, steel heating, ladle drying and heating, food processing, processing drying and many others.
Combustion systems for process heating can be sized and designed to suit the specific requirements of any application, offering a purpose-built solution to a problem, whether it involves making steel or heating ladles, melting aluminium or heating tanks. The systems can be incorporated into new applications or retrofitted to existing equipment, where they may overcome certain restrictions to production levels created by ancillary elements such as the bag house. Valve trains and control panels are designed and built in-house, ensuring compliance within the relevant states, territories, or countries.
Having extensive knowledge of the many control options available and the various benefits they offer to particular applications, we can select the best burner and control package for an application that will ensure that optimum energy efficiency is achieved without compromising reliability.
Gas Boosters are intended to increase the pressure of gas supplies to give adequate combustion for smaller pipework, valves, and so on. Because of the centrifugal fan designs, they provide superior performance from a little physical size. They possess less space and have reduced energy consumption than identical direct boosters. Also, the noise level for the gas booster is a critical factor in selection.
Pneumatic conveying is a transfer system of powders, granules, and other dry mass materials through a pipeline. The main force for this transfer originates from a mix of pressure differential and the gas stream. An essential component of this system would be a process air source like a fan or blower system. A proper selection of the process air source is necessary to ensure that you achieve quality performance, reduced energy consumption and low maintenance.
Within the drying process, water or any other solvent is removed from the solid through evaporation techniques. This drying process is the most common across a wide range of industries. Drying is used in the agricultural industry to dry crops before processing; in food industries, it allows companies to dry powders. The extensive manufacturing industry is developing in salt drying and so on. In the most common cases, a gas stream, e.g. air, applies the heat by convection and carries away the vapour as humidity, leaving the products dry and ready for distribution.
Compressed Air Knife
Secomak HV Fans
Linear Air Knives
Modular Air Knife Drying System
Lanemark Gas Burners (FD-E, FD-C, FD-C[GA]) for ovens and dryers
Hot water is commonly used in domestic, commercial and industrial applications. The water heating system is used to heat up the water from its underlying temperature. Hot water boilers are the most common equipment in this application. A burner is firing any fuel (like natural gas, LPG, diesel, oil, heavy oil, etc.) into a combustion chamber where water flows through some multipath channels to enhance the heat transfer. Condensing boilers provide energy savings compared with conventional boilers by recovering all or part of the heat lost by water vapour in the flue gas. Condensing boilers help customers reduce their energy use and carbon footprint. They are also easy to maintain but can be used for cooking to cleaning, bathing to space heating and numerous industrial processes. Hot Water has extensive uses in all industries.
HVAC is a developing industry in which heating and cooling are the prime requirements. Businesses need to generate cheaper, more efficient, more effective and greener heating and cooling methods. Our HVAC solutions are suitable for a variety of applications in various solutions. No matter the size of the space, our heating and cooling solutions can fit into any sports or fitness area, commercial spaces, industrial or warehouse workplaces, cafés and restaurants, agriculture and so on.
Hurll Nu-Way has a product offering for a wide range of industrial silencers to meet the crucial need for noise reduction within any industrial environment. HNW also has the experience and capability of offering guaranteed industrial noise reduction solutions that can be tailor-made to meet specific application requirements.
Blowers, Compressors, Safety Valves, vents and other process control industrial equipment generate incredibly high levels of noise which, per Australian Standards, needs to be reduced and suppressed to the required levels.
Within the process industries, fluid transfer systems play a critical role. Pump system design dictates the transfer process and performance, which relies upon fluid characteristics. Fluid pumps come in various sizes for a wide range of applications. They can be classified according to their basic operating principles as either dynamic or displacement pumps. Dynamic pumps are sub-classified as centrifugal and unique effect pumps. Displacement pumps can be sub-classified as rotary or reciprocating pumps.
SP100 Series 1'' Air-Operated Double Diaphragm Pump
The way to a fantastic fill station is the kind of pump that is inside it. Having the right pump will direct liquid CO2 from bigger chambers into little cylinders. This will enable you to arrange larger chambers specifically from providers and move that gas into numerous littler cylinders. The pump ought to be of a high standard and has been custom-made to work most effectively on cylinders. We would require a total pump bundle that now comes finished with high-weight hoses. Ball bolt fittings and the proper associations are utilised on Australian standard CO2 cylinders.
Vapour recovery is the most utilised way of recouping the vapours of gasoline or different fuels, with the goal that they don’t escape into the environment. This is frequently done at most of the filling stations to lessen the environmental effects, poisonous and possibly hazardous exhaust, and contamination.
Vapour recuperation is utilised as a part of the chemical industry to expel and recoup vapours from storage tanks. Sometimes the vapours are valuable to recover, but mostly they are environmentally unsafe. This procedure comprises a shut venting framework from the storage tank to a vapour recovery unit (VRU) which will recycle the vapours in the process or destroy them.
Within Australia, vapour recuperation has become obligatory in major urban territories. There are 2 classifications – VR1 and VR2. VR1 is to be introduced in fuel stations that draw under 500,000 litres every year. VR2 is for fuel amounts of more than 500,000 litres each year or as assigned by different EPA bodies.
LB Series LPG Compressors
HD Series Gas Compressors for unload/vapour recovery
LPG transfer is a critical process that requires high standard fluid transfer technology that can adapt to cutting-edge technology and innovations. The most important factors to be considered are mechanical seals online, centrifugal pump shaft innovations, cavitation noise-suppression systems etc. We utilise extensive effort in design, engineering and application resources along with research and testing facilities to custom build a high-quality pumping system for liquified gas handling operations.
Smelting is one of the ways to extract a metal (like tin or copper) from its mineral ore. In the raw state, metal is found to be in compound form with other elements like oxygen or sulphur. In this unique process, we utilise heat to decompose the ore and then extract the different elements using some reducing agents that are usually a source of carbon, like coke.
Baking ovens are ubiquitous equipment in the food industry. Bakeries use ovens to cook bread, cakes, cookies etc. In this process, prolonged dry heat is used in the oven, generally in an oven, to transfer heat gradually to the batters and doughs to be produced as baked items. To ensure quality and hygienic products, the heating of the baking process needs to be safe and homogeneous.
Lanemark Gas Burners (FD-E, FD-C, FD-C[GA]) for ovens and dryers
Tank heating is a widespread need in many industries where the process requires hot liquid. This process is most commonly utilised in the food and dairy, winery and brewery, chemical and CIP (cleaning in process) industries. Although there is several ways that you can heat up a liquid, an efficient system can save a lot of energy and downtime. A wide range of process liquids can be heated accurately and consistently with the small diameter immersion tube tank heating systems. These are highly cost-effective and produce efficiencies over 80% that are readily achieved in both new build and retrofit installations.
The transfer of chemical and food ingredients involves lots of special safety considerations. Hurll Nu-Way offers a wide range of food and chemical grade pumps and systems for food, beverages and chemical industries.
Anaerobic digestion is a process through which bacteria is broken down into organic matter, such as animal manure, wastewater biosolids, and food wastes – in the absence of oxygen. These systems are specially designed and constructed in various shapes and size specific to the site and feedstock conditions through the reactor, a sealed vessel in which the biogas production takes place. Within these reactors, they contain complex microbial communities that break down and digest the waste, helping to produce secondary biogas, which digests (the solid and liquid material end-products of the AD Process) and is then discharged from the digester.